Knowledge

Select electric linear actuators with confidence.

The most important basics for engineering, purchasing and maintenance: structure, spindle choice, protection class, control, inquiry data and typical service questions.

Exploded view of an electric linear actuator
Structure · spindle · guidance · drive

In-depth topics

Six guides for the concrete selection.

This overview explains the basics. For sizing, comparison, design, control, heavy-duty and retrofit, dedicated guides go deeper – each with the data we need for your inquiry.

Sizing

Sizing electric actuators

Determine force, stroke, speed, duty cycle and environment cleanly – for engineering and purchasing preparing a solid inquiry.

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Comparison

Electric vs. hydraulic & pneumatic

When an electric drive pays off over compressed air or oil – positioning, diagnostics, maintenance and infrastructure in direct comparison.

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Design

Choosing A, S or X

Which design principle fits installation space, force line and environment – axial, parallel or protected mounting.

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Control & feedback

End positions, position, interface

Limit switches, encoders, positioning and synchronous control up to the handover at the motor terminal box – for control engineering and commissioning.

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Heavy-duty

High forces, long strokes, rough environments

Design for high continuous forces, long travel and harsh locations – hydraulic steel structures, foundries, test benches, special machinery.

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Retrofit

Replace, repair or re-engineer

Replace, repair or re-engineer existing cylinders with an electric solution – including interfaces and service path.

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Function

Rotation becomes controlled linear motion.

An electric motor drives a ball or trapezoidal screw via coupling, gearbox, timing belt or chain. The nut converts rotation into stroke motion; piston tube, guides, bearings, seals and mounting interfaces transfer force and motion into the machine – built axially, parallel or protected depending on the series.

Cutaway view of an electric linear actuator
A

Axial drive

Direct force line, good access and high force density when axial installation space is available.

View A series

S

Parallel or angular

Short installed length and flexible motor position when the machine geometry leaves little axial space.

View S series

X

Protected design

For rougher environments, hard-to-access systems or dynamic tasks with belt or chain principle.

View X series

01

Ball screw

For high speed, high duty cycle, repeatability, dynamic applications and high efficiency.

02

Trapezoidal screw

For lower speed, lower duty cycle, robust cost structure and applications where self-locking is desired.

03

Control & feedback

Limit switches, potentiometers, encoders, positioning control or synchronous control are derived from the machine function.

Control & feedback in detail

Sensors & control

Feedback is derived from the machine function.

Limit switches, potentiometers, encoders, positioning control or synchronous control are not an add-on list; they are part of the function. Position is handed over to your control system as 0–10 V or 4–20 mA; the electrical interface is the motor terminal box, so cabinet and commissioning stay control-open on your side.

Learn more: control & feedback – end positions, position, interface →

Cutaway view with sensors and angular drive
Cutaway view with angular drive arrangement

Protection & environment

The right specification comes from the environment.

Protection classIP65+

Dust, moisture, outdoor use and cleaning environments determine sealing and design.

SafetyLoad case

Overload clutch, end positions, self-locking and holding function are evaluated technically – especially carefully at high continuous forces.

InterfaceCAD

Mounting, installation space and existing drawing determine standard or custom solution.

FAQ

Short answers for technical pre-selection.

What is an electric linear actuator?

An electric linear actuator converts the rotation of an electric motor into controlled linear stroke motion via a ball or trapezoidal screw. In many applications it replaces pneumatic or hydraulic cylinders with electrically controlled, media-free motion.

Can S+R manufacture custom electric linear actuators?

Yes. The design range extends from modified standard products to complete custom engineering.

Which data is required for a quotation?

Force, stroke, speed, voltage, duty cycle, installation space, environment, protection class, control, quantity and drawing.

Which force and stroke does S+R cover?

The standard programme reaches up to about 80 kN, project-specific heavy-duty solutions up to about 500 kN. Stroke up to about 3,000 mm is possible depending on the design.

Which speed is possible?

Up to about 1,000 mm/s depending on screw, load and size. Ball screws suit high speed and duty cycle, trapezoidal screws suit slower, self-locking motion.

Which control and feedback is possible?

Limit switches, potentiometer, encoder, positioning control or synchronous control. Position can be provided as an analog signal (0–10 V or 4–20 mA) to your control system; the electrical interface is the motor terminal box.

Which series suits which application?

A stands for a direct axial force line, S for parallel or angular mounting in tight installation spaces, X for a protected design in rough environments or dynamic tasks. The right series follows from installation space, force line, environment and dynamics.

When is an electric actuator worthwhile instead of pneumatics or hydraulics?

Above all when defined intermediate positions, feedback, diagnostics, media-free operation, maintainability and a well documented interface matter.

Are repairs available?

Yes. Repair, spare parts and retrofit are a dedicated inquiry path.

Inquiry

Discuss your application in concrete terms.

Send us your key data – force, stroke, speed, environment and interface. From that we derive series, screw and protection class.